Ford 4.6L and 5.4L V-8 Service Guide

1997 - 2010 Ford F-150 Maintenance Schedule and Service Information

Available in the 1997 to 2010 model year, the 4.6L and 5.4L Modular engine endured a lengthy service life in the Ford F-150. The following information includes service intervals, part numbers, fluid capacities, and factory fluid specifications for 4.6L and 5.4L equipped trucks. Note that some information may not be applicable to Supercharged 5.4L engines (F-150 Lightning and select model year Harley Editions).

1997 - 2010 4.6L and 5.4L Ford F-150 Maintenance Schedule (Service Intervals)

Service Procedure

Normal Interval

Special Interval*

Notes

Replace engine air filter

30,000 miles

N/A - check frequently

Inspect air filter condition at every oil change, replace as necessary.

Replace engine serpentine belt

N/A - check frequently

Inspect serpentine belt condition at every oil change, replace as necessary.

Replace engine oil and oil filter

5,000 miles/6 mo

3,000 miles/3 mo

Replace 3,000 miles/3 months if towing, hauling, operating in dusty environments, operating off-road, operating in excessive heat, driving in heavy city traffic or at low speed for excessive periods of time.

Replace fuel filter

30,000 miles

15,000 miles

 

Replace spark plugs and ignition coils

100,000 miles

N/A

Recommend 50,000 mile replacement intervals to maintain performance and fuel economy.

Replace PCV valve

120,000 miles

N/A

Recommend check at least once per year and replace as necessary - inexpensive component. Listed service life is relatively generous.

Cooling system service (coolant flush)

Motorcraft Green

45,000 miles initial service
30,000 miles thereafter

Recommend full cooling system service (new upper/lower hose, thermostat, etc) in addition to coolant flush.

Motorcraft Gold

100,000 miles/5 yr initial service
50,000 miles/3 yr thereafter

Motorcraft Orange

150,000 miles

Replace manual transmission fluid

60,000 miles

N/A

MERCON V ATF fluid spec, do not use gear oil.

Replace automatic transmission fluid and filter

150,000 miles

30,000 miles

4R70W/E, 4R75W/E, 6R80 automatic transmissions. 4R100 transmissions (Supercharged 5.4L engine) require service every 30,000 miles regardless of driving conditions.

Replace front differential fluid (4x4 only)

150,000 miles

N/A

Use synthetic fluid only - conventional (non-synthetic) differential fluid requires 3,000 miles/3 month replacement intervals. See fluid spec in chart below.

Replace rear differential fluid

150,000 miles

N/A

Replace transfer case fluid

N/A

60,000 miles

Ford suggests no transfer case service under normal conditions. Recommend abiding to 60,000 mile service intervals regardless.

4.6L and 5.4L V-8 Motorcraft Service Part Numbers

Part Description

Part Number

Engine air filter

1997 - 2008 (4.6L)

Motorcraft FA1632

1997 - 2004 (5.4L)

Motorcraft FA1632

2005 - 2008 (5.4L)

Motorcraft FA1754

2009 - 2010 (4.6L/5.4L)

Motorcraft FA1883

Engine oil filter

Motorcraft FL820S

Fuel filter

1997 - 1998

Motorcraft FG872

1999 - 2006

Motorcraft FG986B

2007 - 2010

Motorcraft FG1083

Serpentine belt

1997 - 2001 (4.6L w/ AC)

Motorcraft JK8996AA

2002 - 2003 (4.6L w/ AC)

Motorcraft JK6996E

2004 (4.6L w/ AC)

Motorcraft JK61022AA

2005 - 2006 (4.6L w/ AC)

Motorcraft JK61031AB

2007 - 2008 (4.6L w/ AC)

Motorcraft JK61037A

2009 - 2010 (4.6L w/ AC)

Motorcraft JK61033

1997 - 1998 (5.4L w/ AC)

Motorcraft JK8996AA

1999 - 2001 (5.4L w/ AC)

Motorcraft JK81006A

2002 - 2003 (5.4L w/ AC)

Motorcraft JK6996E

2004 (5.4L w/ AC)

Motorcraft JK61022AA

2005 - 2006 (5.4L w/ AC)

Motorcraft JK61031AB

2007 - 2008 (5.4L w/ AC)

Motorcraft JK61037A

2009 - 2010 (5.4L w/ AC)

Motorcraft JK61033

Belt tensioner

1997 - 2001 (4.6L)

Motorcraft BT62

2002 - 2004 (4.6L Romeo)

Motorcraft BT61

2002 - 2004 (4.6L Windsor)

Motorcraft BT62

2005 - 2010 (4.6L)

Motorcraft BT61

1997 - 1998 (5.4L)

Motorcraft BT62

1999 - 2010 (5.4L)

Motorcraft BT61

PCV valve

1997 - 2000 (4.6L)

Motorcraft EV233

2001 - 2003 (4.6L)

Motorcraft EV243

2004 (4.6L, non-heated)

Motorcraft EV269

2004 - 2010 (4.6L, heated)

Motorcraft EV279

1997 - 2004 (5.4L, non-heated)

Motorcraft EV238

2005 - 2010 (5.4L, heated)

Maintenance free PCV valve

Spark plug

1997 - 2000 (4.6L)

Motorcraft SP413

2001 - 2008 (4.6L)

Motorcraft SP493

2009 - 2010 (4.6L)

Motorcraft SP509

1997 (5.4L)

Motorcraft SP459

1998 - 2007 (5.4L)

Motorcraft SP459

2008 - 2010 (5.4L)

Motorcraft SP459

Ignition coil

1997 - 1999 (4.6L w/ distributor)

Motorcraft DG530

Coil-on-plug ignition coil

2000 - 2010 (4.6L)

Motorcraft DG508

1997 - 2003 (5.4L)

Motorcraft DG508

2004 - 2008 (5.4L, black coil boot)

Motorcraft DG511

2007 - 2010 (5.4L, brown coil boot)

Motorcraft DG521

Thermostat

Motorcraft RT1234

Thermostat housing gasket

Motorcraft RG571

Upper radiator hose

1997 - 2003 (4.6L)

Motorcraft KM3047

2004 - 2008 (4.6L)

Motorcraft KM4739

1997 - 2003 (5.4L)

Motorcraft KM3051

2004 - 2008 (5.4L)

Motorcraft KM3051

2009 - 2010 (4.6L, 5.4L)

Motorcraft KM4992

Low radiator hose

1997 - 2003 (4.6L)

Ford 3L3Z-8286-BA

2004 - 2008 (4.6L)

Motorcraft KM4738

1997 - 2003 (5.4L, 4x2)

Ford F75Z-8286-MA

1997 (5.4L, 4x4)

Ford F75Z-8286-KD

1998 - 2003 (5.4L, 4x4)

Motorcraft KM4744

2004 - 2008 (5.4L)

Ford 4L3Z-8286-BC

2009 - 2010 (4.6L, 5.4L)

Motorcraft KM4994

Radiator cap/overflow tank cap

Motorcraft RS527

Automatic transmission filter

E4OD (4 spd)

Motorcraft FT114

4R70W, 4R70E, 4R75W, 4R75E (4 spd)

Motorcraft FT105

4R100 (4x2, 4 spd)

Motorcraft FT113

4R100 (4x4, 4 spd)

Motorcraft FT114

6R80 (6 spd)

Motorcraft FT171

Rear differential gasket

Ford 8.8 in

Dana/Spicer RD52005

Ford 9.75 in

Dana/Spicer RD52003

4.6L and 5.4L V-8 Fluid Specs and Capacities

All fluid capacities are nominal - always fill to proper dipstick, fill plug, or indicator level.

Description

Fluid Specification

Fluid Capacity

Engine oil (4.6L)

SAE 5W-20 full synthetic engine oil

6 U.S. quarts w/ filter change

Engine oil (5.4L)

SAE 5W-20 full synthetic engine oil

6 U.S. quarts w/ filter change (1997 - 2003 model years)

7 U.S. quarts w/ filter change (2004+ model years)

Engine coolant

Motorcraft green engine coolant (Motorcraft VC-5)

~ 17 to 25 U.S. quarts. System capacity varies by model year and application - refer to owners manual for specific capacity.

Motorcraft gold (yellow) engine coolant (Motorcraft VC-7)

Motorcraft orange engine coolant (Motorcraft VC-3)

Manual transmission fluid
(Mazda M5OD-R2)

MERCON V ATF, Motorcraft XT-5-QMC

3.75 U.S. quarts

Automatic transmission fluid

4R70W, 4R70E, 4R75W, 4R75E (4 spd)

MERCON V ATF, Motorcraft XT-5-QMC

~11 - 17 U.S. quarts, capacity may vary by application.

6R80 (6 spd)

MERCON LV ATF, Motorcraft XT-10-QLVC

4R100 (4 spd)

MERCON V ATF, Motorcraft XT-5-QMC

~ 18 U.S. quarts

Transfer case fluid

MERCON V ATF, Motorcraft XT-5-QMC

2.0 U.S. quarts

Front differential fluid

SAE 75W-140 full synthetic gear oil

1.75 - 1.85 U.S. quarts

Rear differential fluid

SAE 75W-140 full synthetic gear oil (8.8 and 9.75 in differential)

2.75 - 3.0 U.S. quarts